Maintenance of Photovoltaic Batteries at Earthaven Ecovillage
John R. Mattox, Fayetteville State University, JMattox@uncfsu.edu
Abstract
Earthaven Ecovillage near Black Mountain, NC features approximately 50 people living deliberately without the national electrical power grid.  Most households utilize solar electric power. Due to lack of power, the lead-acid batteries in many of the systems there cannot be properly equalized. We report on studies of consequent battery degradation due to sulphation, and on possibilities for battery rejuvenation through corrective equalization using supplemental power.     
 The “Hexagon Hut” at Earthaven. Two photovoltaic panels are apparent on the roof. 
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 Two Trojan T-105 golf cart batteries ready for off-grid residential use. Capacity 200 amp hours at 12 volts.
Earthaven batteries that have lost capacity due to sulphation. 
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 Switch which selects one pair of batteries to charge while another pair discharges.
 Testing at the Fayetteville State University Battery Lab.
 The inside of a used T-105 battery.
 A timed discharge in progress.
 A discharge curve for one 6 volt battery. Trickle charge ends at T=0. Discharge at 2 amperes began at 1500 seconds, and ended automatically at 151,000 seconds upon reaching a voltage threshold of 11.8 volts for two 6 volt batteries.
 Charge/discharge cycling in the Fayetteville State Battery Lab (with full charge for each cycle) resulted in improved battery capacity for Earthaven batteries that were reduced in capacity due to sulphation. Battery capacity was ascertained by the length of the discharge as described at the left. A simultaneous increase in the specific gravity of the sulfuric acid electrolyte was also noted, indicating desulphation had taken place. It was found that desulfation could also be achieved in a single “corrective equalization” with the application of ~300 amp-hours beyond a full charge, restoring  ~8 year old batteries from approximately 30% of new capacity to approximately 60% of new capacity.
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 Battery capacity degradation at Earthaven due to sulphation could be eliminated with the availability of additional power, either by using larger solar panels, or through the use of auxiliary power for battery maintenance. A generator powered by biomethane or ethanol could be a sustainable source of power for community battery maintenance.